10 Best 3D Printed Cosplay Designs You Should Try
Cosplay has become a popular hobby for many people around the world. It is a form of performance art in which people dress up as their favorite characters from movies, TV shows, comics, and video games. While costumes can be purchased online or in stores, many cosplayers prefer to make their own. 3D printing has become an essential tool in the cosplay community, allowing creators to bring their designs to life with a hint of personalization.
This article will explore the ten best options for cosplay 3D prints, from weapons to armor to accessories.
The Main Cosplay Categories
1. Weapons

One of the most popular categories for 3D printing in cosplay is weapons. From swords to guns to futuristic blasters, the options are endless. With 3D printing, creators can customize the design and size of their weapons to fit their characters’ needs. Materials such as PLA or ABS can be used to create durable and lightweight props that look realistic. Some popular 3D printable weapon models for cosplay include the Buster Sword from Final Fantasy VII, the Portal gun, Castiel's Angel Blade from the long-running show Supernatural, and Thor's hammer Mjolnir from the Marvel Cinematic Universe.
2. Armor

Another popular category for 3D printing in cosplay is armor. 3D printing enthusiasts can design and print armor pieces to fit their body size and shape. Using flexible filaments like TPU or nylon, 3D-printed armor can be made to fit comfortably while maintaining its structural integrity. Popular armor pieces for 3D printing in cosplay include helmets or full body armor like Stormtrooper armor from Star Wars and the Batsuit from Batman.
3. Accessories

3D printing can also be used to create unique accessories for cosplay. From jewelry to backpacks to wings, the possibilities are endless. Creators can design and print their accessories to add the finishing touches to their costumes. Some popular 3D printable accessory models for cosplay include the Infinity Gauntlet from Avengers: Infinity War, Daenerys Targaryen's dragon brooch from Game of Thrones, and many more fantasy world objects.
Before we look at the popular cosplay 3D models, let's have a look at the best software that you can use to create cosplay 3D models and prepare them for 3D printing.
Best 3D Modeling Software for Creating Cosplay 3D Prints

There are a lot of 3D modeling software and 3D printing software available that you can use to create 3D models of cosplay and even 3D print them. If you would like an all-in-one software with 3D modeling and 3D printing features, we recommend using SelfCAD. SelfCAD is an easy-to-use 3D modeling software that simplifies the 3D modeling process.
Not only does SelfCAD have 3D modeling tools, but there is also an online slicer that one can use to slice the model and generate the G-code that you can send to your 3D printer.
Some of the interesting tools of SelfCAD is the image to 3D, which makes it easier to convert images to 3D models. The video below shows how you can use this tool. SelfCAD also comes with interesting artistic tools like sculpting brushes that you can use to bring your ideas to life easily. The video below shows you how to use these tools to modify 3D shapes.
There are also freehand drawing and sketching tools that are useful in creating 3D models from scratch. Once you sketch or draw, you can turn them into 3D models easily. If you have 2D sketch you can also import it to the software using the reference image tool and start tracing around it and thereafter turn it into a 3D model. Check out the video below to learn how to use the sketching tools of SelfCAD.
3D drawing tools of this software are also easy to use, and you can use them to design any artistic or technical design with ease, as shown in the video below.
In addition to creating 3D models from scratch, you can edit designs already created. You can import 3D files in most of the common 3D file formats. You can modify STL files by reducing the number of faces before sending them for rendering or animation. The video below shows you how to use the Simplify 3D tool to achieve this.
If you want to try this 3D modeling and 3D printing but want to spend less money doing so, SelfCAD comes with a free version that you can use to see if it’s right for you. Thereafter, you can upgrade to the premium version for only $14.99/m or $139.99/yr. You can also get lifetime access by buying a perpetual license for only $599. SelfCAD will save you time by not switching programs while 3D modeling, rendering, or even preparing your models for 3D printing.
Let’s look at the most popular and attractive Cosplay models that can be 3D-printed!
10 Best Cosplay 3D Printable Models
1. Life Size Thor's Hammer (Mjolnir)

This model is a life-size replica of Thor's hammer for those who are worthy. (If you know, you know!) It may not be the same size as the movie prop, but it's close. You can scale it to your preference. The designer has added the link to a detailed video that can guide you through the printing process. The designer suggests using supports and a 20% infill, but these specifications are subject to change. If you are a Marvel fan, this model is the perfect weapon for you to print because you know you are worthy!
2. Castiel Angel Blade

Castiel's angel blade is a weapon from the show "Supernatural." It is a powerful weapon that can kill angels and demons alike. The angel blade is a popular prop among fans of the show. This 3D printable model of Castiel's angel blade is highly detailed. You can print it with PLA, ABS, or resin, depending on the desired finish and level of detail. 3D printing Castiel's angel blade is an excellent way to show your love for the "Supernatural."
3. Portal Gun

Want to hop dimensions? We've got your back. We present the printable components of your very own portal gun! This cosplay weapon is inspired by Rick Sanchez's fantastic gadget from Rick and Morty. The printing process will require rafts and supports. Use .2 mm resolution and an infill of 10%. Body.stl and TopCover.stl should be white. Attach the top cover to the body using M3x6mm screws.
To deliver the entire experience to this model, the electronic version employs LEDs, a rotary encoder, an LED alphanumeric display, and a Trinket Pro! Follow the GitHub instructions to install the firmware and solder the connectors on the Trinket Pro.
4. Final Fantasy Buster Sword

The Final Fantasy Buster Sword is the 3D printable model of the sword used by Cloud Strife in Final Fantasy. The printing process will not take long for this piece. This cosplay weapon is popular on Thingiverse, and multiple remakes are available on other sites like Cults3D and MyMiniFactory. Fans of Final Fantasy, what are you waiting for? Ready, set, and print!
5. Batsuit

This 3D printable model of a bat suit is an exciting project for fans of The Dark Knight. The bat suit has become an iconic part of the Batman character, and many different versions have been created over the years. The most life-like suit is available on Cults3D. The model can be printed at a high resolution, allowing the creator to capture intricate details and textures in the final product. Additionally, you can customize or remix the model to your preferences, such as resizing or adding additional features.
Many other 3D printable models of the bat suit are available on Thingiverse and MyMiniFactory, with various levels of complexity and accuracy. Some models are designed to be wearable, while others are intended as display pieces. Regardless of the intended use, a 3D printable model of a bat suit is a great way to bring a beloved fictional character to life.
6. Stormtrooper Armor

The Stormtrooper armor is one of the most iconic costumes in science fiction, and it's no surprise that 3D printing enthusiasts have created several 3D printable models of the armor. These models typically consist of multiple pieces that need to be printed separately and assembled to create the final costume.
Many of these models come with detailed instructions for assembly, and some even include options for adding electronics or other features to make the outfit more authentic. 3D printing the Stormtrooper armor can be a challenging but rewarding project for cosplayers and Star Wars fans alike. It allows for customization and flexibility in creating a one-of-a-kind costume, and the result is sure to turn heads at any cosplay event.
7. Iron Man Helmet

This printable model of Iron Man helmet is a popular choice among 3D printing enthusiasts and cosplayers. The model is designed to resemble the iconic helmet Tony Stark wore in the Marvel Cinematic Universe and features intricate details and a smooth finish. One of the advantages of 3D printing this model is that it allows for customization and personalization.
The design can be modified to fit the size and shape of the wearer's head, and different colors and finishes can be applied to achieve the desired look. The model has 2 printable files, which have been used by 4 makers and remixed 3 times on Thingiverse.
8. X-23 Wolverine Claws

There are several designs of this model available online, ranging from simple and functional to highly detailed replicas. Some designs allow the claws to retract, while others are fixed permanently. We bring the most popular Wolverine claw design, the X-23 claws, inspired by the character Laura Kinney's retractable claws. These claws can be printed in several parts and assembled using screws or pins. They have intricate details and are sturdy enough to withstand wear and tear.
9. Joffrey Baratheon's Crown

Joffrey Baratheon's crown is an iconic piece of jewelry from the Game of Thrones series, and it has become a popular subject for 3D printable models. The crown is a symbol of power and dominance, and it features a striking design that has captured the imagination of many fans of the series. This 3D printable model of Joffrey's crown is a highly detailed replica that accurately captures the look and feel of the original prop from the show.
It features intricate details and textures, such as the golden stag antlers and the ruby-encrusted front piece. The model is designed to be printed in multiple parts that can be easily assembled to create a stunning finished product.
10. Infinity Gauntlet

The 3D printable model of the Infinity Gauntlet is a highly detailed and intricate design based on the version seen in the Marvel Cinematic Universe. It features all six Infinity Stones on the knuckles and back of the hand, with a gold and bronze finish that gives it a realistic look and feel. The model is designed to be printed in several pieces and then assembled, with each piece fitting together seamlessly for a smooth and polished finished product.
Once printed and assembled, the Infinity Gauntlet model stands approximately 10 inches tall, making it a striking and eye-catching display piece for any Marvel fan or collector. It's an amazing project for those looking to challenge their 3D printing and assembly skills while creating unique and impressive memorabilia.
3D-Print Your Favorite Cosplay Characters!
3D printing has widened the ideas for personalized items and figurines, allowing creators to make their unique designs come to life. The options for 3D printable cosplay models are endless, from weapons to armor to accessories. By using software like SelfCAD, you can design and customize your models to fit your specific needs. It offers easy-to-use tools and features that allow anyone to create 3D printable models. Whether you're a beginner or an experienced 3D printer, this program is a great tool to help bring your cosplay designs to life.
Enjoy powerful modeling, rendering, and 3D printing tools without the steep learning curve.
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