How to Split an STL File for 3D Printing

 |  Moses Zikei

Splitting STL Files: How to do it in SelfCAD

3D printing allows us to turn the designed models into real objects with great accuracy. However, there are limits, especially when printing large or complex designs. A common challenge is dealing with STL files that are too big for a printer’s build space or need special adjustments.

Splitting an STL file helps solve this problem. Dividing the model into smaller parts helps you print each section separately and assemble them later. This improves the quality of the prints, reduces waste of materials, and allows multi-coloring or multi-material printing.

SelfCAD makes this process easy with its user-friendly tools and you don't need to have previous experience in 3D design to use it. To demonstrate the process, we are going to split the file below.

3D model in SelfCAD

This does not involve use of the boolean operations. Start by selecting a Cube from the 3D Shapes and set the parameters as shown:

3D Shapes in SelfCAD

Once you have the cube as shown, the next step is to cut it as we want. This involve use of Cut With Plane Tool that is found in the Modify category:

Cut With Plane Tool

This tool works by using planes that cuts the entire object. This means we will use multiple planes to get the cut we want. Start with the Bottom/Top plane and set the Plane Offset to 50 and then save the plane:

Plane Offset in SelfCA

The plane cuts the cube from the center. Add the second plane, by choosing the Left/Right plane. Set the Plane Offset to 100 and rename the plane as LR100. Save the plane also:

Plane Offset

Add the third plane by choosing the Left/Right plane. Set the Plane Offset to -100 and save the plane:

Setting the Plane Offset

Click on the Advanced Settings and then turn on the Split Objects and also the Fill Cuts:

Tick the check mark to finalize the cuts and the cube is cut into pieces as follows:

Advanced settings in SelfCAD

The next step is to group the pieces and combine them. Select the two left pieces and one on the bottom center one as shown:

Splitting STL files

Click Ctrl + U (Union) to combine them together. You can also use Combine tool for this action:

Union option in SelfCAD

Then click Inverse Select to select the other three remaining and un-selected pieces:

Inverse Selection in SelfCAD

The following pieces are selected:

Selected pieces

Use Union from the Stitch and Scoop to combine them together. This works the same as Union and Combine tool:

Stitch and Scoop in SelfCAD

Select the Move tool and move Y by 10 and X by -10:

Move tool in SelfCAD

Click “X” to close the transformation panel. There you go, that is how  you can cut the STL file successfully:

3D designing in SelfCAD

Splitting STL files efficiently ensures that your prints are optimized better, easier to assemble, and more precise in their final form. SelfCAD is a great 3D modeling and slicing software that has easy-to-use tools for splitting STL files. After preparing your STL file, you can use the in-built online slicer of SelfCAD to slice the file and generate the G-code to send to your 3D printer. The video below shows how to slice files in SelfCAD.


Enjoy powerful modeling, rendering, and 3D printing tools without the steep learning curve.

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